Tech Section

Lets talk Exhaust Systems...

One of the most-often asked questions I hear is "What is the best exhaust system?" Easy question; hard answer...

On any bike equipped with both pipes on one side, connected by a crossover pipe, you have a wonderful system. Simply replace the stock slip-on muffler with Screamin Eagle slip-on mufflers. Leave the crossover intact and do not change the SE baffles. These pipes are great. They pull instantly off the bottom, and we have pulled over 100 horsepower on the top with them; they really do work great! Again, do not open the baffles to make them louder. "Loud" does not necessarily mean "better performance" when starting with a free-flowing muffler. Some people simply knock a hole through the stock mufflers to save some money. It will sound louder (but not the deep, throaty sound you want), and it will make some more power. But not as much as the SE slip-ons.

Now for the disclaimer:


These are my opinions. You have yours.

OK, so you are determined to trash the stock system. What do you put on?

Drag pipes:

These pipes work best at high RPMs. That's why they are so-named. Usually you will experience a flat acceleration curve below 3000 RPM; this will be worse on higher-horsepower engines. This will also be worse with butterfly carbs and slide carbs with no accelerator pump.

So why is the flat spot there? A brief tutorial: For the sake of 99% of the people reading this, I'm going to use the generic term "back pressure." Everyone has heard of this, but few people understand it, and every Harley needs it. Not enough backpressure causes a torque loss at low RPM. Too much causes a loss at high RPM. Many of my customers have seen me take baffles out of their pipes and increase their performance. Some have seen me add baffles to their pipes, and others still have seen me take them out and replace them with different baffles. Every combination of cam, carb, and pipe needs a different amount of back pressure.

Here are a few rules of thumb to keep in mind:

2-into-1s:

Generally speaking, a 2-into-1 system will give an excellent midrange with possibly a flat spot at bottom end and/or top.

Remember; big motors need big pipes. Don't put a 1 1/2 or 1 3/4 inch pipe on a 96" or bigger motor unless you are willing to sacrifice big numbers on top. We have raised horsepower numbers by 15 to 25 horsepower by removing baffles or going to bigger pipes on big-inch motors.

Torque cones help a little on some combinations. Often I find huge flat spots in bikes with torques cones installed.

Dresser-style Duals:

Now, let's go to dresser-style duals. The stock mufflers are very restrictive and very quiet. Some mufflers can be improved by drilling holes in them but the sound is usually not what you want.

True Dual systems work well with a free-flow muffler, since stock pipes push 80% of the exhaust out only the right side. You can usually place your hand on the left muffler and feel that it's cool to the touch because not much air goes through it.

A few miscellaneous thoughts:

It's really hard to have it all; all the top end and all the bottom end, and the sound and the quiet. You just can't have it all...

Come and see me and I'll get you all I can.

- The Dynoguy

Return to the Tech Section main page